Design & Engineering

DESIGN ENGINEERING SERVICES

PLANT DESIGN ENGINEERING SERVICES

Ingenium provides a full spectrum of engineering consulting services for each phase of project design development, from concept to definite design and documentation for construction. We help clients build new plants and revamp their existing plants innovatively, cost-effectively, and expeditiously. Our Plant/Process Design engineering services enable our customers to optimize their capital expenditure and improve operational efficiency downstream. We have the capability& competence of providing end-to-end solutions for right various engineering disciplines namely Process, Piping, Mechanical, Civil, Electrical, Instrumentation, and Project Management.

Our Working Field In These Areas

Aluminum Industries

Oil & Gas

Chemicals & Fertilizers

Steel Plant

Pharmaceuticals/Life-Sciences

Refineries/Petrochemicals

Power & Energy

Water and Waste Water

Paper and Pulp

Cement Plant

Mechanical Engineering

Our expertise in designing ducts, chutes, vents, conveyors, piping aeration etc. with exceptional quality and a comprehensive list of deliverables as listed below:

Preparation Of Design Basis And Standard Drawings
Inquiry Specifications And Data Sheets
Preparation Of Technical Specifications
Technical Bid Evaluation Of Vendor Offers And Technical Review
Mechanical Design Basis
Technical Bid Analysis
Mechanical Strength Calculation
Preparation Of Mechanical GA Drawings
Vendor Drawing Review
GFC And Fabrication Drawing
Finite Element Analysis

Piping Engineering

The Piping Design Department of Ingenium, Plant Design Services offers design and detail engineering services for oil & gas, pharmaceutical, refinery, chemical, power plant, utility, and other allied industry segments. We offer the following piping design services:

Front End Engineering Design
Plot Plan Development
Conceptual Pipe Routing
Basic Engineering Design
Pipe & Pump Sizing Calculation
Stress Analysis
Pipe Support Standard
Piping Load Data For Support Design
Piping Design Criteria Development
Piping Sizing Calculation
Pressure Drop Calculation
Piping Material Selection And Specification Preparation
Drawing / Report Generation

Pre-Bid Engineering Design
Feasibility Study And Detailed Project Report
Review Basic Inquiry Drawings/Documents
Data Collection From Client/Site
Conceive Proposed Pipe Routing
Estimating Bill Of Quantities For Proposal Engineering
Detailed Engineering Design
Piping GAD
Support Engineering
Design Of Fire Protection System
Pipe & Pipe Fittings MTO/BOQ List
Equipment Layout
Support Detail Drawing Extraction

Fasteners MTO/BOQ List
Valve MTO/BOQ List
Piping Support MTO/BOQ List
Special Component MTO/BOQ List
Piping Isometric
Piping Support (Primary/Secondary) Detail Drawing
IBR Isometric
3D Modeling
Customization
Pipe Specification Customization
Catalogue Creation/ Customization
Property Setting
Piping & Support Layout
Isometric Extraction

Attribute Settings
Template Customization For GAD, Isometric, Support Detail Drawing
Report Template Customization For BOQ And List
Model Generation
Equipment Modeling
Piping Support Modeling
Civil Foundation Modeling
Structure Modeling
Cable Tray Modeling
Junction Box Modeling
Field Instrument Modeling
3D Model Creation From 2D Drawing
Clash Check & Report Generation
Line List, Valve List, MTO/BOQ

PROCESS ENGINEERING

Ingenium Process Engineering department offers everything right from the Process Flow Diagram (PFD) to preparing the Piping & Instrumentation Diagram (P&ID). Our typical process engineering services are

Heat & Mass Balance
Line Sizing
Process Flow Diagram (PFD)
Piping & Instrumentation Diagram (P&IDs)
Equipment Specification
Design Philosophy

ELECTRICAL ENGINEERING

Basic Engineering

Electrical Load List
Transformer Sizing Calculation
System Study (Load Flow And Short Circuit, Motor Starting, Arc Flash)
Cable Sizing Calculation
Technical Specification For HV/MV/LV Switchgears
Technical Specification For Power And Control Cables
Technical Specification For Bulk Material

Technical Specification For UPS
Technical Specification For Bus Duct
Technical Specification For HV/LV Motor
Technical Specification For Earthing & Lightening Protection System
Technical Specification For Lighting System
Overall Single Line Diagram
Preliminary Substation Equipment Layout

Detail Electrical Engineering Design

Technical Data Sheet For Transformer
Technical Data Sheet For Switchgear
Technical Data Sheet For MV/LV Motor
Technical Data Sheet For Bus Duct
Technical Data Sheet For AC UPS
Technical Data Sheet For ELV Systems
Technical Data Sheet For Battery Charger UPS
RFQ For Packages
Technical Bid Evaluation

Design and Calculation
Electrical Power Consumption Schedule
System Study (Load Flow and Short Circuit, Motor Starting, Relay Co-Ordination, Arc Flash)
AC UPS Sizing Calculation
Battery Charger Sizing Calculation
Battery Sizing Calculation
Cable Sizing Calculation
Cable Schedule
Earthing Sizing Calculation
Lighting Calculation
Lightning Protection Calculation
Bus Duct Calculation
CT Sizing Calculation
I/O List For PLC/SCADA
Design And Calculation
Technical Datasheet For NGR
Electrical Drawing
Metering And Protection SLD For Switchgears/Distribution Board
Technical Bid Evaluation For All Electrical Equipments

SLD For PDB/MLDB Panel
SLD For LDB Panel/Fixture Schedule
Lighting Block Diagram
Equipment Location Plan For ELV Systems
Equipment Layout For Substation
Earthing & Lightning Protection Layouts
Cable Tray Layouts
Lighting Layouts
Cut-Out & Insert Plate Layout Drawings
Typical Installation Detail For Power /Earthing /Lighting
Architectural Drawing Of The Systems
Hazardous Area Classification Drawings
Interconnection Schedule
Material Requisition
Material Requisition For All Electrical Equipments
Vendor's Engineering Review
Review Of Vendor Drawing/Document For All Electrical Equipments

INSTRUMENTATION & AUTOMATION ENGINEERING

BASIC INSTRUMENTATION ENGINEERING

Basic Design And Control Philosophy Of Instrumentation & Control.
Preparation of Instrument Location Layout.
Preparation Of Technical Specification For Field Instruments.
Technical Specification For Procurement Of Cables For I&C.
Technical Specification For PLC/DCS.
Preparation Of P&ID.
Basic system Architecture of Automation System.
Bill of Material of Automation System.
Panel Layout Drawing of Automation system.
Instrument Index/ Instrument List.

DETAIL INSTRUMENTATION ENGINEERING

Junction Box Schedule and Layout
Instrument Location Plan
Instrument Cable Tray Layout
Cable Schedule
Control Room Equipment Layouts
Preparation Of Inter-Connection Drawings
Technical Data Sheet For Field Instrument
Termination Drawing For Field Instrument
Hook-Up Drawings For Instruments
Review Of Vendor Drawing/Document For Junction Box

Instrument loop diagram.
Material Requisition For Field Instrument
Material Requisition For Instrumentation Cable
Material Requisition For Junction Box
RFQ For Packages
Review Of Vendor Drawing/Document For Field Instrument
Review Of Vendor Drawing/Document For Instrumentation Cable

PROJECT PLANNING , MANAGEMENT AND CONSULTANCY.

We provide professional project management and consulting services to a number of clients across the globe. Our project management knowledge and capabilities are backed by an in-house design engineering team and synchronize with various disciplines like mechanical, civil & structural, process/plant engineering, and other allied engineering disciplines. On the basis of your requirement, we can behave as owner’s representative or an EPCM consultant and deliver a high level of client service focused on quality, competence to budget, and on-time completion of the project work.

Preparation Of Front-End Engineering/Design Packages
Preparation Of Design Basis
Design And Detail Engineering
Floating Tenders, Bid Evaluation & Recommendations
Review & Approval Of Package Design
Project Planning, Management, And Control
Inspection & Expediting At Vendors Works
Site Construction Management and Assistance in Installation And Commissioning.